Build a Set

There are several types of components used in building a set:

Flats
Platforms
Stairs
Rakes
Structures/Props
Flooring

Set components can be assembled in a variety of ways and if built and stored properly can be re-used from one show to the next.

Flats

Hard Flats: constructed from a sheet of plywood and a frame of lumber. Very durable – good for doors and windows.
Soft Flats: constructed from a frame of lumber and fabric. A wood frame with stretched canvas or muslin painted to the desired effect. Not as durable as a hard flat but lighter to transport and carry.

Flat construction pieces:

Rails: top and bottom framing pieces
Stiles: sides of frame (usually the height of the flat)
Toggles: cross pieces that run between the stiles
Corner Blocks: triangle pieces of wood used to join corners of the flat
Braces: a supporting attachment between the rail and stile
Keystones: shaped pieces used to join the toggles to the rails
Straps: rectangle pieces used to join toggles to the rails (used instead of keystones)

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Platforms

Platforms are constructed by securing a plywood surface to a frame with legs. Platforms are built in varying heights and are used to raise specific parts of the action or scene. When bolted together, platforms become a freestanding stage. Platforms with wheels are sometimes called wagons.

If possible, construct a frame with hinges to make it collapsible for ease of storage. Otherwise, keep a number of different legs with standard heights in stock.

After years of use the plywood tops may get squeaky and full of holes. For a little extra life, pull out the screws and flip the plywood top upside down. Use new screws and new screw holes.

Stairs

Self supporting units
Stairs attached at top and bottom points of the set
Stairs should be constructed with uniform steps. If there are more than three steps, the staircase should have a handrail for safety.

Rakes

An angled stage or section of stage used as an acting space. Constructed of plywood and lumber with strong enough support for the actors.

Structures/Props

Wooden cubes: very versatile set elements. Sturdy enough to be used as tables, chairs, benches, etc.
Trees: a strong, easy to move tree can be constructed from a simple wood frame and chicken wire. Cover the chicken wire with newspaper or muslin strips from an old flat and spray with foam. If the tree needs to carry weight, a platform or ladder can be constructed into the frame before covering.
Figures/Busts
Columns

Flooring

Rugs
Carpet
Vinyl flooring
Hardboard (can be painted)

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